Precision Plastics for Healthcare

As the leading medical device manufacturer in the world for volume production, Flex produces highly specialized plastic parts and medical devices for some of the top multi-national medical and pharmaceutical companies.

Custom solutions built to scale 

Partnering with Flex allows you to focus on product design, usability and quality aspects without having to worry about manufacturing, distribution and complex medical regulations. All of our sites are PP ISO 13485 and FDA registered with established quality processes and personnel including Category C Clean Room facilities.

 
  • Supports leading healthcare brands at scale –clients value our deep commitment to partnership and co-creation with a focus on product definition and design engineering for customized product development. All out facilities are equipped with high-speed assembly equipment forhigh volume output of plastic parts and products.   
  • Proven performance – as the #1 medical supply chain solutions provider we bring to the table deep understanding of the applications and the industry, meeting complex medical supply demands with speed and agility.
  • Integrated full-service capability – design and engineering, precision mold manufacturing,  high-volume injection molding and logistics.

 

 

85% of the top medical device manufacturers work with Flex

 

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Capabilities

 

  • Precision-injection molding - drug delivery devices, patches, inhalers auto injectors syringe barrels and plunger rods, plastic implantable devices and laboratory consumables. 
  • Custom mold development – complex and high tolerance, rapid pre-production tooling, multi material molds, in-mold automation, unscrewing, high cavitation, stack molds, turn key solutions, multi mold programs and interchangeability.
  • High-speed automated assembly    
  • Drug-handling services and FDA registration 
  • Scalable output - sterile assembly automation sized for 5-year demand, final assembly modular to scale as demand grows. 
  • Maetta™ system - a proprietary manufacturing platform based on metal injection molding. The Maetta™ system enables high-fidelity prototyping and scalable production capabilities of complex metallic parts, such as orthopedic, cardiac and trauma instruments and implants.

 

 

 

Applications

Medical device components, finished device assembly, laboratory consumables (pipettes), medical disposables, pharmaceutical packaging and delivery devices. 

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Contact us to discover how you can partner with Flex to grow your business, innovate, manage risk and maximize ROI in a fast-changing marketplace.

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Key Benefits 

 

One source responsibility for the scope of supply

  • Complete solution
  • Full implementation
  • High reliability
  • Risk mitigation

 

 

Surety and peace of mind

  • Conceptual FMEA
  • Proprietary single source quality management system
  • Mechanical Electrical and Software
  • Design
  • Construction FMEA
  • Design qualification.
  • Assembly and debugging
  • FAT and SAT (IQ, OQ, PQ) and validation

 

 

Turnkey integration services

  • Strategically located
  • Complete infrastructure
  • Process development

 

 

Related Articles

 

Across the industries

 

From our blog

 

Events

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Digital Health 

Discover how Flex partners with pharmaceutical companies and medtech manufacturers to create a digital experience, which delivers intelligent insights through a medical-grade platform.

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Mobile Intelligence Improves Access to Healthcare in Rural Villages

When critical access to medical facilities are not available, how do healthcare professionals provide rural or disaster response medical care?

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Flex at BIO event

PDA Universe of Pre-Filled Syringes and Injection Devices 

Come to Booth #113 to see our latest in design and manufacturing solutions for the pharma industry. Hear Tommaso Borghi, PhD, Design Program Manager at Flex, speak Tuesday, 11:15-11:45 a.m.

Click here for full event details

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