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DC/DC converters meet the challenges of hyperscale data centers

Posted on
June 23, 2025

Efficient module for high power density

For power system designers, this means they need to find a solution that takes a 48 V input and can deliver a regulated 12 V output. The solution needs to have high efficiency and be small enough to fit in today’s cramped data center racks.

To meet these demands, Flex Power Modules has developed the quarter brick BMR35x series of digital power modules. This is the company’s ninth generation of digital quarter bricks, and this extensive experience has enabled it to deliver an efficient, optimized device for data center applications. The modules employ an innovative transformer-coupled non-isolated topology which reduces component count and current stresses.

The BMR35x series is also well suited for multiple telecom applications, which have demanding requirements for the suppression of transients in the input voltage. BMR35x handles noisy environments and input voltages with ease, whether in telecom as well as data centers.

There are three devices in the series, with different power ratings: the BMR350 can deliver 1,300 W (continuous) output power and 1,700 W (peak) for a limited time, while the BMR351 can provide up to 1,600 W (continuous) and 2,320 W (peak). Finally, the BMR352 delivers up to 2,000 W (continuous) and 3,000 W (peak).

Supporting peak power capabilities is particularly important for load transients or scenarios where compute demand spikes. For example, supporting a processor’s turbo mode or system boot-up may require a momentary surge well above steady-state ratings. These modules are engineered to absorb those peaks reliably, often with the ability to retain operational data and manage recovery effectively in the event of a controlled shutdown.

Active Current Sharing (ACS) allows the modules to be paralleled for higher total output and greater flexibility in scalable power system design if required. Dynamic Load Sharing (DLS) enables stable load distribution across modules, preventing thermal hotspots and improving overall system reliability.

Efficiency is high across the range, with the BMR352 achieving up to 97.9% at half load. Each module has an input voltage range of 40 V to 60 V.

AI rendition of hyperscale data center

The modules include a PMBus® interface for digital configuration, monitoring, and control and are supported by the Flex Power Designer tool. They also include an Event Data Recorder which automatically stores essential information in non-volatile memory in case of a fault, shutdown or catastrophic failure, to help with fault diagnosis and failure analysis.

To improve thermal management, the three power modules have been designed with thermal conduction paths from heat-dissipating components moved to the top baseplate to enable direct heat removal. BMR35x offers great opportunities for advanced cooling solutions that, together with its class-leading efficiency, enable it to provide a very high-power output for its form factor.

Conclusions

To meet our relentless demand for cloud storage and computing power, data centers continue to scale in size with faster processors and higher-specification components demanding ever more power. They require highly efficient power supplies capable of converting 48 V to 12 V while minimizing heat dissipation and maximizing power density.

To meet the relentless demand for reliable power solutions in data centers, Flex Power Modules has developed the BMR35x range of DC/DC converters which provide excellent efficiency and the industry’s highest peak power capability in a quarter brick module. Together, these solutions underline how the company is supporting smarter, futureproof power delivery from grid to chip.