{"id":17725,"date":"2024-01-10T15:49:35","date_gmt":"2024-01-10T15:49:35","guid":{"rendered":"https:\/\/flex.com\/?post_type=resource&#038;p=17725"},"modified":"2025-08-15T14:32:47","modified_gmt":"2025-08-15T19:32:47","slug":"industry-4-0-technologies-transforming-automotive-manufacturing","status":"publish","type":"resource","link":"https:\/\/flex.com\/es\/resources\/industry-4-0-technologies-transforming-automotive-manufacturing","title":{"rendered":"Tecnolog\u00edas de fabricaci\u00f3n avanzadas que transforman la fabricaci\u00f3n de autom\u00f3viles"},"content":{"rendered":"<div id=\"overscroll-top\" style=\"background-color: #eaeef4;\"><\/div>\n<div class=\"resource-header block\">\n\t<div class=\"container\">\n\t\t<div class=\"breadcrumb\">\n\t\t\t<a title=\"Homepage\" href=\"\/\">Flex<\/a>\n\t\t\t<svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" viewBox=\"0 0 384 512\"><path d=\"M365.3 256l-22.6 22.6-192 192L128 493.3 82.7 448l22.6-22.6L274.7 256 105.4 86.6 82.7 64 128 18.7l22.6 22.6 192 192L365.3 256z\"\/><\/svg>\n\t\t\t<a title=\"Resources\" href=\"\/resources\">Resources<\/a>\n\t\t\t<svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" viewBox=\"0 0 384 512\"><path d=\"M365.3 256l-22.6 22.6-192 192L128 493.3 82.7 448l22.6-22.6L274.7 256 105.4 86.6 82.7 64 128 18.7l22.6 22.6 192 192L365.3 256z\"\/><\/svg>\n\t\t\t<a title=\"Advanced manufacturing technologies transforming automotive manufacturing\">Advanced manufacturing technologies transforming automotive manufacturing<\/a>\n\t\t<\/div>\n\t\t<h1>Advanced manufacturing technologies transforming automotive manufacturing<\/h1>\n\t\t\t\t<div class=\"separator\"><\/div>\n\t\t<div class=\"details\">\n\t\t\t\t\t\t\t\t\t<div class=\"date detail\">\n\t\t\t\tPosted on<br>\n\t\t\t\tenero 10, 2024\t\t\t<\/div>\n\t\t\t\t\t\t<div class=\"categories\">\n\t\t\t\t<div class=\"categories-wrapper\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"cat-tag\">Blog<\/span>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<a class=\"cat-tag\" data-cat-level=\"2\" data-destination=\"\/industries\/automotive#resources\" href=\"\/industries\/automotive#resources\">Automotive<\/a>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<a class=\"cat-tag\" data-cat-level=\"3\" data-destination=\"\/solutions-and-services\/manufacturing?subcategories=industry-4-0#resources\" href=\"\/solutions-and-services\/manufacturing?subcategories=industry-4-0#resources\">Industry 4.0<\/a>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t<\/div>\n<\/div>\n\n\n\n<div class=\"sidebar block normal-sidebar\">\n\t<div class=\"container\">\n\t\t<div class=\"content\">\n\t\t\t\n\n<p>The automotive industry is experiencing a massive transformational shift to the <a href=\"https:\/\/flex.com\/industries\/automotive\">next generation of mobility<\/a>. From the fast growth of electric vehicles (EVs) to the proliferation of software-defined vehicles, the industry\u2019s transformation requires rapid technological advancements, increased scalable computing platforms, and new business models in how manufacturers and suppliers will work together.<\/p>\n\n\n<div id=\"id_69d540965bc44\" class=\"media block\">\n\t<div class=\"container media-center \">\n\t\t<div class=\"media\" style=\"left: 0px; min-width: 100%; max-width: 100%;\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<div class=\"image none\">\n\t\t\t\t\t\t\t<img decoding=\"async\" alt=\"image of a car and a robotic arm\" src=\"https:\/\/flex.com\/wp-content\/uploads\/2024\/01\/Header_Blog.jpg\" title=\"\">\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t<\/div>\n\t\n\t<script>\n\t(function () {\n\t\tlet hasRun_id_69d540965bc44 = false;\n\t\tfunction updateVideoDisplay_id_69d540965bc44() {\n\t\t\tconst youtubeVideoId = \"\";\n\t\t\tconst bynderID = \"\";\n\t\t\tconst mediaType = \"image\";\n\t\t\tconst mediaVideoElement = document.getElementById('media-video-id_69d540965bc44');\n\t\t\tconst bodyClass = document.body.className || '';\n\t\t\tconst match = bodyClass.match(\/translatepress-([a-z]{2})(?:_[A-Z]{2})?\/i);\n\t\t\tconst currentLanguage = match ? match[1].toLowerCase() : 'en';\n\t\t\tconst isChineseLang = currentLanguage === 'zh';\n\t\t\tconsole.log('isChineseLang:', isChineseLang);\n\t\t\tconsole.log('Language detected:', currentLanguage);\n\t\t\tconst isValidYouTube = youtubeVideoId && \/^[A-Za-z0-9_-]{11}$\/.test(youtubeVideoId);\n\t\t\t\n\t\t\tif (!mediaVideoElement || mediaType !== \"video\") return;\n\t\t\tmediaVideoElement.innerHTML = ''; \/\/ Clear existing content\n\t\t\t\n\t\t\tlet videoSourceClass = 'fallback-error';\n\t\t\t\n\t\t\tif (isChineseLang) {\n\t\t\t\tif (bynderID) {\n\t\t\t\t\tvideoSourceClass = 'bynder';\n\t\t\t\t}\n\t\t\t} else {\n\t\t\t\tif (isValidYouTube) {\n\t\t\t\t\tvideoSourceClass = 'youtube';\n\t\t\t\t} else if (bynderID) {\n\t\t\t\t\tvideoSourceClass = 'bynder';\n\t\t\t\t}\n\t\t\t}\n\t\t\t\n\t\t\t\/\/ Apply layout class (used in SCSS)\n\t\t\tmediaVideoElement.className = 'video ' + videoSourceClass;\n\t\t\n\t\t\t\/\/ CASE: Chinese language\n\t\t\tif (isChineseLang) {\n\t\t\t\tif (bynderID) {\n\t\t\t\t\t\/\/ Load Bynder\n\t\t\t\t\tif (!document.getElementById('bynder-widgets-js')) {\n\t\t\t\t\t\tconst script = document.createElement('script');\n\t\t\t\t\t\tscript.src = 'https:\/\/d8ejoa1fys2rk.cloudfront.net\/bynder-embed\/latest\/bynder-embed.js';\n\t\t\t\t\t\tscript.id = 'bynder-widgets-js';\n\t\t\t\t\t\tscript.setAttribute('data-account-url', 'https:\/\/brandcenter.flex.com');\n\t\t\t\t\t\tscript.setAttribute('data-language', 'zh');\n\t\t\t\t\t\tdocument.body.appendChild(script);\n\t\t\t\t\t}\n\t\t\n\t\t\t\t\tconst bynderDiv = document.createElement('div');\n\t\t\t\t\tbynderDiv.id = 'bynder-id_69d540965bc44';\n\t\t\t\t\tbynderDiv.className = 'video-bynder';\n\t\t\t\t\tbynderDiv.setAttribute('data-bynder-widget', 'video-item');\n\t\t\t\t\tbynderDiv.setAttribute('data-media-id', bynderID);\n\t\t\t\t\tmediaVideoElement.appendChild(bynderDiv);\n\t\t\n\t\t\t\t\tsetTimeout(() => {\n\t\t\t\t\t\tif (typeof BynderEmbed !== 'undefined' && typeof BynderEmbed.load === 'function') {\n\t\t\t\t\t\t\tBynderEmbed.load();\n\t\t\t\t\t\t}\n\t\t\t\t\t}, 500);\n\t\t\t\t} else {\n\t\t\t\t\t\/\/ No Bynder = error (even if YouTube is valid)\n\t\t\t\t\tshowVideoError();\n\t\t\t\t}\n\t\t\n\t\t\t\/\/ CASE: Not Chinese\n\t\t\t} else {\n\t\t\t\tif (isValidYouTube) {\n\t\t\t\t\tconst iframe = document.createElement('iframe');\n\t\t\t\t\tiframe.id = 'youtube-id_69d540965bc44';\n\t\t\t\t\tiframe.className = 'video-youtube';\n\t\t\t\t\tiframe.src = 'https:\/\/www.youtube.com\/embed\/' + youtubeVideoId + '?rel=0';\n\t\t\t\t\tiframe.frameBorder = '0';\n\t\t\t\t\tiframe.playsInline = true;\n\t\t\t\t\tiframe.allow = 'encrypted-media';\n\t\t\t\t\tiframe.allowFullscreen = true;\n\t\t\t\t\tmediaVideoElement.appendChild(iframe);\n\t\t\t\t} else if (bynderID) {\n\t\t\t\t\t\/\/ Load Bynder (fallback if no YouTube)\n\t\t\t\t\tif (!document.getElementById('bynder-widgets-js')) {\n\t\t\t\t\t\tconst script = document.createElement('script');\n\t\t\t\t\t\tscript.src = 'https:\/\/d8ejoa1fys2rk.cloudfront.net\/bynder-embed\/latest\/bynder-embed.js';\n\t\t\t\t\t\tscript.id = 'bynder-widgets-js';\n\t\t\t\t\t\tscript.setAttribute('data-account-url', 'https:\/\/brandcenter.flex.com');\n\t\t\t\t\t\tscript.setAttribute('data-language', currentLanguage);\n\t\t\t\t\t\tdocument.body.appendChild(script);\n\t\t\t\t\t}\n\t\t\n\t\t\t\t\tconst bynderDiv = document.createElement('div');\n\t\t\t\t\tbynderDiv.id = 'bynder-id_69d540965bc44';\n\t\t\t\t\tbynderDiv.className = 'video-bynder';\n\t\t\t\t\tbynderDiv.setAttribute('data-bynder-widget', 'video-item');\n\t\t\t\t\tbynderDiv.setAttribute('data-media-id', bynderID);\n\t\t\t\t\tmediaVideoElement.appendChild(bynderDiv);\n\t\t\n\t\t\t\t\tsetTimeout(() => {\n\t\t\t\t\t\tif (typeof BynderEmbed !== 'undefined' && typeof BynderEmbed.load === 'function') {\n\t\t\t\t\t\t\tBynderEmbed.load();\n\t\t\t\t\t\t}\n\t\t\t\t\t}, 500);\n\t\t\t\t} else {\n\t\t\t\t\t\/\/ No valid YouTube or Bynder = error\n\t\t\t\t\tshowVideoError();\n\t\t\t\t}\n\t\t\t}\n\t\t\n\t\t\tfunction showVideoError() {\n\t\t\t\tconst errorDiv = document.createElement('div');\n\t\t\t\terrorDiv.id = 'video-error-id_69d540965bc44';\n\t\t\t\terrorDiv.className = 'video-error';\n\t\t\t\terrorDiv.innerHTML = `\n\t\t\t\t\t<div>\n\t\t\t\t\t\t<h3>Video Unavailable<\/h3>\n\t\t\t\t\t\t<p>The content you\u2019re seeking is momentarily unavailable. We appreciate your patience and look forward to sharing it with you soon.<\/p>\n\t\t\t\t\t<\/div>\n\t\t\t\t`;\n\t\t\t\tmediaVideoElement.appendChild(errorDiv);\n\t\t\t}\n\t\t}\n\t\t\n\t\tfunction runVideoInjection() {\n\t\t\tif (hasRun_id_69d540965bc44) return;\n\t\t\thasRun_id_69d540965bc44 = true;\n\t\t\tupdateVideoDisplay_id_69d540965bc44();\n\t\t}\n\t\t\n\t\t\/\/ Always run on front-end\n\t\tif (document.readyState === 'loading') {\n\t\t\tdocument.addEventListener('DOMContentLoaded', runVideoInjection);\n\t\t} else {\n\t\t\trunVideoInjection();\n\t\t}\n\t\t\n\t\t\/\/ Also run in editor if available\n\t\tif (typeof wp !== 'undefined' && wp.domReady) {\n\t\t\twp.domReady(runVideoInjection);\n\t\t}\n\t})();\n\t<\/script>\n\t\n\t<script>\n\t\tdocument.addEventListener('DOMContentLoaded', function () {\n\t\t\t\n\t\t\t\/\/ Get the block element by ID\n\t\t\tvar blockElement = document.getElementById(\"id_69d540965bc44\");\n\t\t\tif (!blockElement) return;\n\t\n\t\t\t\/\/ Reveal the block\n\t\t\t(function ($) {\n\t\t\t\tScrollReveal().reveal(blockElement.querySelector(\".container .media\"), {origin: \"bottom\", distance: \"20px\", opacity: 1, duration: 1000});\n\t\t\t\tScrollReveal().reveal(blockElement.querySelector(\".container .content\"), {origin: \"bottom\", distance: \"20px\", opacity: 1, duration: 1000});\n\t\t\t}(jQuery));\n\t\t});\n\t<\/script>\n<\/div>\n\n<div class=\"spacer block\" style=\"height: 24px;\">\n\t<\/div>\n\n\n<p>Against this backdrop, <a href=\"https:\/\/flex.com\/solutions-and-services\/manufacturing#industry-4-0\">advanced manufacturing technologies<\/a> enable greater productivity and quality in automotive manufacturing. A <a href=\"https:\/\/www.mckinsey.com\/capabilities\/operations\/our-insights\/transforming-advanced-manufacturing-through-industry-4-0\" target=\"_blank\" rel=\"noreferrer noopener nofollow\">2022 McKinsey &amp; Company ar<\/a><a href=\"https:\/\/www.mckinsey.com\/capabilities\/operations\/our-insights\/transforming-advanced-manufacturing-through-industry-4-0\" rel=\"nofollow noopener\" target=\"_blank\">ticle<\/a> stated that \u201cmanufacturers in industries such as automotive and electronics, nearing the tipping point of digital adoption, are achieving even faster and more sustainable change through Industry 4.0.\u201d<\/p>\n\n\n\n<p>The <a href=\"https:\/\/www2.deloitte.com\/us\/en\/pages\/manufacturing\/articles\/global-automotive-supplier-study.html\" target=\"_blank\" rel=\"noreferrer noopener nofollow\">2023 Deloitte Automotive Supplier Study<\/a> also identified opportunities within the industry to streamline operating costs and introduce efficiencies, calling out that \u201csuppliers can also look to make critical investments in technology and automation that will unlock even leaner manufacturing processes and set the foundation for long-term competitiveness.\u201d<\/p>\n\n\n\n<p>In the automotive industry, leveraging advanced manufacturing technologies \u2014 such as Artificial Intelligence (AI), automation, robotics, simulation, digital twin, and others \u2014 enable manufacturers to deliver differentiated products at scale with efficiency, agility, and speed.<\/p>\n\n\n\t\t<\/div>\n\t\t<div class=\"sidebar normal-column\">\n\t\t\t\t\t\t\t\t\t<div class=\"post\">\n\t\t\t\t\t\t\t\t<a title=\"High voltage power electronics solution for automotive\" class=\"image\" href=\"https:\/\/flex.com\/es\/resources\/high-voltage-power-electronics-solution-for-automotive\" target=\"_self\">\n\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" alt=\"High voltage power electronics system for automotive\" src=\"https:\/\/flex.com\/wp-content\/uploads\/2026\/01\/HV-Power-540x304.jpg\" title=\"\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<div class=\"label\">\n\t\t\t\t\t\t\tSolution Brief\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t<a title=\"High voltage power electronics solution for automotive\" class=\"title\" href=\"https:\/\/flex.com\/es\/resources\/high-voltage-power-electronics-solution-for-automotive\" target=\"_self\">\n\t\t\t\t\tHigh voltage power electronics solution for automotive\t\t\t\t<\/a>\n\t\t\t<\/div>\n\t\t\t\t\t\t<div class=\"post\">\n\t\t\t\t\t\t\t\t<a title=\"Collaboration with Infineon and Vector to launch Zone Controller Development Kit for SDVs\" class=\"image\" href=\"https:\/\/flex.com\/es\/resources\/flex-collaborates-with-infineon-and-vector-to-launch-zone-controller-development-kit-for-software-defined-vehicles\" target=\"_self\">\n\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" alt=\"Flex collaborates on Zone Controller Development Kit for Software-Defined Vehicles\" src=\"https:\/\/flex.com\/wp-content\/uploads\/2026\/01\/Zone-Controller-540x304.jpg\" title=\"\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<div class=\"label\">\n\t\t\t\t\t\t\tNews\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t<a title=\"Collaboration with Infineon and Vector to launch Zone Controller Development Kit for SDVs\" class=\"title\" href=\"https:\/\/flex.com\/es\/resources\/flex-collaborates-with-infineon-and-vector-to-launch-zone-controller-development-kit-for-software-defined-vehicles\" target=\"_self\">\n\t\t\t\t\tCollaboration with Infineon and Vector to launch Zone Controller Development Kit for SDVs\t\t\t\t<\/a>\n\t\t\t<\/div>\n\t\t\t\t\t\t<div class=\"post\">\n\t\t\t\t\t\t\t\t<a title=\"Modular zone controller design platform for automotive\" class=\"image\" href=\"https:\/\/flex.com\/es\/resources\/modular-zone-controller-design-platform-for-automotive\" target=\"_self\">\n\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" alt=\"Zone Controller Development Kit for Software-Defined Vehicles\" src=\"https:\/\/flex.com\/wp-content\/uploads\/2026\/01\/Zone-Controller_2-540x304.jpg\" title=\"\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<div class=\"label\">\n\t\t\t\t\t\t\tSolution Brief\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t<a title=\"Modular zone controller design platform for automotive\" class=\"title\" href=\"https:\/\/flex.com\/es\/resources\/modular-zone-controller-design-platform-for-automotive\" target=\"_self\">\n\t\t\t\t\tModular zone controller design platform for automotive\t\t\t\t<\/a>\n\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t<\/div>\n<\/div>\n\n<div id=\"id-69d540967ab0d\" class=\"box block full-width dark-content es \" style=\"background-color: transparent; background-image: none;\">\n\t<style>\n\t\t#id-69d540967ab0d > .container > .content {\n\t\t\tbackground-color: transparent;\n\t\t\tposition: relative;\n\t\t\tpadding-top: 48px;\n\t\t\tpadding-right: 0px;\n\t\t\tpadding-bottom: 72px;\n\t\t\tpadding-left: 0px;\n\t\t\tmargin-left: 0px;\n\t\t\tmargin-right: 0px;\n\t\t}\n\t\t@media (max-width: 1272px) {\n\t\t\t#id-69d540967ab0d.box.block.full-width > .container > .content {\n\t\t\t\tpadding-left: 0 !important;\n\t\t\t\tpadding-right: 0 !important;\n\t\t\t\tmargin: 0 !important;\n\t\t\t}\n\t\t}\n\t\t@media (max-width: 960px) {\n\t\t\t#id-69d540967ab0d > .container > .content {\n\t\t\t\t\/\/padding-top: 24px;\n\t\t\t\tpadding-right: 0px;\n\t\t\t\t\/\/padding-bottom: 36px;\n\t\t\t\tpadding-left: 0px;\n\t\t\t}\n\t\t}\n\t<\/style>\n\t<div class=\"container\">\n\t\t<div class=\"content\">\n\t\t\t\n\n<h2 class=\"wp-block-heading has-medium-font-size\" id=\"h-driving-automotive-manufacturing-excellence-early-in-the-product-lifecycle\" style=\"font-weight:600\">Driving automotive manufacturing excellence early in the product lifecycle<\/h2>\n\n\n\n<p>At Flex, we use advanced manufacturing technologies like modeling and simulation early in the product lifecycle to ensure that our automotive customers can be assured of greater efficiency and lower risk further down the line when they\u2019re producing at scale. For example, within <a href=\"https:\/\/flex.com\/solutions-and-services\/design-engineering#design-for-excellence\">design for manufacturing (DfM)<\/a>, modeling and simulation are used to determine how to achieve the highest yield with the fastest cycle times well before a product reaches the manufacturing stage. DfM guidance helps companies ensure that product designs are manufacturable, eliminating scrap and bottlenecks while maximizing product performance.<\/p>\n\n\n\n<p>Another big benefit of simulation in the automotive industry is during the production part approval process (PPAP), which is a strict documented process that ensures products delivered to customers meet their requirements for performance, quality, and delivery. At Flex, we use simulation to speed this process, building out production flows in software iteratively until we can be confident that we have the required capacity and capabilities before we build products in real life.<\/p>\n\n\n\n<p>This approach saves months of time and resources, enabling automotive manufacturers to accelerate next-generation mobility while maintaining quality, safety, and resiliency. We are also able to streamline serial production by gathering early input into the process failure mode and effects analysis (PFMEA). By simulating production lines and processes, we can quickly identify areas of highest risk and key bottlenecks and then develop and implement risk mitigation strategies in advance.<\/p>\n\n\n\n<h2 class=\"wp-block-heading has-medium-font-size\" id=\"h-applying-ai-for-improved-efficiency-and-quality\" style=\"font-weight:600\">Applying AI for improved efficiency and quality<\/h2>\n\n\n\n<p>From factory line optimization to predictive maintenance and anomaly detection, AI offers many benefits to manufacturing processes. AI can help collect, analyze, and detect machine issues on the factory floor before they happen. With significant upstream data from connected machines, AI models can predict when an adverse event might happen, allowing manufacturers to prevent failures and mitigate downtime.<\/p>\n\n\n\n<p>For example, at Flex, we applied AI on a line that had two almost identical capacitors. The only difference between the two components was the valves, which made it challenging for the human eye to detect anomalies. This was a critical area of concern because if the wrong capacitor was used, the product wouldn\u2019t operate.<\/p>\n\n\n\n<p>By using visual data and AI, our systems were able to identify if an employee placed the components in the correct spot and provide resolutions to fix issues in real-time. This translated to greater performance and yield, and enabled Flex to reduce scrap by identifying issues before a part was sent to another step in the line.<\/p>\n\n\n\n<h2 class=\"wp-block-heading has-medium-font-size\" id=\"h-digital-twins-and-closed-loop-feedback-for-process-innovation\" style=\"font-weight:600\">Digital twins and closed-loop feedback for process innovation<\/h2>\n\n\n<div id=\"id_69d54096701cf\" class=\"media block\">\n\t<div class=\"container media-right content-top\">\n\t\t<div class=\"media\" style=\"left: 0px; min-width: 456px; max-width: 456px;\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<div class=\"image none\">\n\t\t\t\t\t\t\t<img decoding=\"async\" alt=\"simulation with man and woman in hard hat working\" src=\"https:\/\/flex.com\/wp-content\/uploads\/2024\/01\/Inline_.jpg\" title=\"\">\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<div class=\"content\" style=\"margin-right: 36px; margin-left: 0px;\">\n\t\t\t\t\n\n<p>Digital twins \u2014 which represent cyber-physical systems where information flows between the simulation and the physical world \u2014 enable the next level of optimization in product design and manufacturing processes. This closed-loop approach allows for precise modeling, quality assurance, and optimization of complex manufacturing processes in the automotive industry, where safety and reliability are paramount. In an increasingly chaotic world, digital twins also allow manufacturers to quickly understand the true risk and impacts of disruptions.<\/p>\n\n\n\n<p>For example, automotive manufacturers can simulate line flow to understand the potential effect of shortages and other challenges, then identify alternatives and optimizations to limit the impact. 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Simulation has helped the factory identify the best line configuration for specific product and process requirements, as well as to create different space optimization scenarios for new and current projects.<\/p>\n\n\n<div id=\"id_69d5409671ac8\" class=\"media block\">\n\t<div class=\"container media-left content-center\">\n\t\t<div class=\"media\" style=\"left: 0px; min-width: 432px; max-width: 432px;\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<div class=\"image none\">\n\t\t\t\t\t\t\t<img decoding=\"async\" alt=\"simulation with person walking\" src=\"https:\/\/flex.com\/wp-content\/uploads\/2024\/01\/Inline_2.png\" title=\"\">\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<div class=\"content\" style=\"margin-right: 0px; margin-left: 24px;\">\n\t\t\t\t\n\n<p>Simulation also helps us identify critical characteristics and processes to define quality assurance controls and achieve zero-defects, as well as to determine which industrialization process fits best with product requirements to maximize quality and productivity. 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